While hunting for a set of exhaust pipes for a Suzuki RG 250 we came across another trail cat. This time it's a runner. The intention is to get this bike mechanically sound with some cosmetic flair

TC120 frame and rims painted

By Shep on 10 May 2020

Progress for this month is painting the TC120 frame and rims. There’s still loads of cleaning to be done so watch this space as the next milestone is to get this bike rolling again. Read more about TC120 frame and rims painted

Parts Worked On:

Frame assembly, Front Wheel, Rear Wheel

TC120 first batch for sandblasting

By Shep on 16 March 2020

Tear-downs are usually a quick job but despite the simplicity of a TC120, this little bike turned out to be a real fiddle. Many of the bolts, shafts and nuts were rusted, seized or had bolts that had lost their heads. Read more about TC120 first batch for sandblasting

Parts Worked On:

Frame assembly, Front Wheel, Swing Arm

Off with the TC 120 Spokes

By Shep on 21 February 2020

This evening was spent removing the spokes with a spoke/nipple wrench. With two sets of wheels we’re hoping to restore at least one good set with some spare. The rust has really worked it’s way around these wheels so we’ll need to go through them with a fine tooth comb. Read more about Off with the TC 120 Spokes

Parts Worked On:

Front Wheel, Rear Wheel

Another tear down session

By Shep on 1 January 2020

Another quick session pulling apart the TC120. The last is to de-lace the spoke wheels and pull apart the fork legs Read more about Another tear down session

Parts Worked On:

Frame assembly

TC120 Tear down has begun

By Shep on 23 December 2019

Only the chain was supposed to come off this morning but the short time spent in workshop ended with more progress then expected. Read more about TC120 Tear down has begun

Parts Worked On:

Frame assembly, Engine

Suzuki TC120 Seat Refurbished

By Shep on 7 December 2019

This has been a quick turn around. The fibre glassed seat base was painted in 2pack satin black and conveniently reproduction seat covers available online. As soon as the seat base was painted, new sponge was glued on and the new cover riveted onto the base. It’s looking like the Christmas Holidays will see the little TC120 getting a complete tear-down.
Read more about Suzuki TC120 Seat Refurbished

Parts Worked On:

Bodywork

TC 120 Seat Refurb started

By Shep on 22 November 2019

This bike is a bit of a side project but it’s starting to get really exciting. The poor thing had clearly spent a great deal of its life outdoors. The seat has been taken off and stripped right back. The sponge started to turn into powder and the metal seat base was rusting away. Read more about TC 120 Seat Refurb started

Parts Worked On:

Bodywork

Suzuki TC120 Barn Find

By Shep on 12 October 2019

This is it.. The Suzuki TC120 barn find. It's a running bike but desperate for some TLC. Read more about Suzuki TC120 Barn Find

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The Suzuki TC120 Cat II

TC120 frame and rims painted

Parts Worked On:

TC120 first batch for sandblasting

Parts Worked On:

Off with the TC 120 Spokes

Parts Worked On:

Another tear down session

Parts Worked On:

TC120 Tear down has begun

Parts Worked On:

Suzuki TC120 Seat Refurbished

Parts Worked On:

TC 120 Seat Refurb started

Parts Worked On:

Suzuki TC120 Barn Find

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